COAL WASHING UNIT

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Coal washing is a process that is undertaken in a coal washery or coal preparation plant (CPP) where coal is refined or cleaned of impurities. Coal washing involves using water, mechanical techniques and relies on gravity and the difference of density between coal and it’s impurities which are usually more densely packed due to the fact that they are inorganic.

Benefits of Using Washed Coal:

• Increased generation efficiency, mainly due to the reduction in energy loss as inert material passes through the combustion process.

• Increased plant availability.

• Reduced investment costs.

• Reduced operation and maintenance (O&M) costs due to less wear and reduced costs for fuel and ash handling.

• Energy conservation in the transportation sector and lower transportation costs.

• Less impurities and improved coal quality.

• Reduced load on the air pollution control system; and Reduction in the amount of solid waste that has to be disposed off The following are the details of the coal washeries in India (2007-08).

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Description

INTRODUCTION
BENEFITS OF USING WASHED COAL
TYPES OF COAL
COAL GRADES
GRADES OF COKING COAL
GRADES OF NON-COKING COAL
GRADES OF SEMI-COKING AND WEAKLY COKING COAL
GRADES OF NEC COAL
PRODUCT SPECIFICATION
PROPERTIES OF COAL
REACTIONS OF COAL
FRIABILITY
GRINDABILITY
USES AND PPLICATION OF COAL WASHERY
COAL GRADES
B.I.S. SPECIFICATION
WASHING PROCESS OF COAL
DESCRIPTION OF PROCESS
PRE-TREATMENT SECTION
COAL PREPARATION
COAL PREPARATION PROCESS
TYPICAL STEPS IN COAL PREPARATION INCLUDE
WASHING SECTION
MEDIA PREPARATION & REGENERATION CIRCUIT.
MARKET POSITION
FUTURE OF COAL WASHING INDUSTRY
UPCOMING COKING COAL WASHERIES IN COAL INDIA LIMITED
SCOPE FOR RESEARCH AND DEVELOPMENT
CONCLUSIONS
COAL & LIGNITE
RESOURCES
COAL
LIGNITE
EXPLORATION & DEVELOPMENT
PRODUCTION AND STOCKS
PRODUCTION
DISPATCHES
STOCKS
LIGNITE
PRODUCTION
DISPATCHES
STOCKS
MINING & MARKETING
LIGNITE
POLICY–CAPTIVE COAL AND LIGNITE BLOCK ALLOCATION
FOREIGN COLLABORATION
COAL WASHERIES
IMPORT POLICY OF COAL
FDI POLICY
CLASSIFICATION AND GRADES
CONSUMPTION
DEMAND & SUPPLY
WORLD REVIEW
AUSTRALIA
CHINA
INDONESIA
RUSSIA
FOREIGN TRADE
EXPORTS
IMPORTS
FUTURE OUTLOOK
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF WASHED COAL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF RAW COAL
SUPPLIERS OF MAGNETITE POWDER
SUPPLIERS OF FLOCULANT CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COAL WASHERY PLANT AND MACHINERY
EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

12000.00 MT./day
Land and Building

(160000 sq.mt)
Plant & Machinery

US$ 2931429
Rate of Return

26%
Break Even Point

55%

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