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Copper wire is an essential material for motor and transformer winding. Copper wire is available in different gauges (32 gauge to 18 gauge). The gauge of the copper wire depends upon the winding required for the specific motor or transformer.
The wire having conductor diameter from 0.500 to 4.000 mm, is suitable for submersible motor winding.
There is a heavy market for copper wire/enamelled copper wire in motor and transformer manufacturers and this wire is also used in rewinding of motors and transformers.
Reasons for its wide use is that the copper has resistance to atmospheric corrosion because of the formation of uniform layer of oxide on the surface of metal. Besides these, copper has good mechanical properties viz – good mechanical malleability & formability which. It can easily welded or soldered. The melting temperature of copper is 1083oC.
1. INTRODUCTION
2. USES AND APPLICATIONS
3. BIS SPECIFICATIONS
4. RAW MATERIALS
5. MECHANICAL PROPERTIES OF COPPER RODS/BARS
6. MANUFACTURE OF WIRE ROD FROM SCRAP COPPER
7. SMELTING, CONVERSION & REFINING OF COPPER
8. PROCESS FLOW SHEET DIAGRAM
9. WIRE DRAWING OPERATIONS & EQUIPMENTS
10. DRAWING DIES
11. HEAT TREATMENTS OF COPPER WIRES
12. ENAMELLING OF COPPER WIRES FOR MOTOR WINDING
13. PROCESS & FLOW DIAGRAM FOR COPPER WIRE ENAMELING
14. MARKET SURVEY
15. PRESENT MANUFACTURERS
16. SUPPLIERS OF TESTING EQUIPMENTS
17. SUPPLIERS OF PLANT & MACHINERY
18. SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
| Plant Capacity | ONE MTPD = 300 MT/ANNUM COPPER WIRE DRAWING & ENAMELLING |
|---|---|
| Land and Building | Area (1000 Sq.Mtr) Rs. 91.50 Lacs |
| Plant & Machinery | Rs 48.00 Lacs |
| Working Capital for 2 Months | Rs.1.42 Cr |
| Total Capital Investment | Rs. 2.97 Cr |
| Rate of Return | 49% |
| Break Even Point | 45% |
