Description
INTRODUCTION
GLASS WOOL
INSULATING GLASS FIBRES (GLASS WOOL)
CHARACTERISTICS OF GLASS WOOL
USES AND APPLICATION
B.I.S. SPECIFICATION
GLOBAL MARKET OVERVIEW OF GLASS WOOL
COMPETITORS IDENTIFIED IN THIS MARKET INCLUDE, AMONG OTHERS
OVERVIEW OF FIBER GLASS MARKET
DEMAND- SUPPLY GAP
EXPORT POSSIBILITY
DOMESTIC/ EXPORT MARKET
BONDED FIBER GLASS
BONDED FIBRE GLASS WOOL CONFIRMS TO IS 8183
MANUFACTURING PROCESS OF GLASS WOOL
FORMULATION OF GLASS WOOL
FIBRES GLASS FORMING
ROTARY FIBERIZING
MANUFACTURING METHODS & PRODUCTS
SUBSEQUENT FABRICATION
LUBRICANTS, BINDERS ETC.
GLASS WOOL PRODUCTION LINE
TYPE OF GLASS WOOL PRODUCTS:
PRODUCT FEATURES:
PROCESSING DETAILS OF GLASS FIBER MANUFACTURING
RAW MATERIALS HANDLING –
GLASS MELTING AND REFINING –
FIGURE: TYPICAL FLOW DIAGRAM OF THE GLASS FIBER
PRODUCTION PROCESS
WOOL GLASS FIBER FORMING AND FINISHING –
FIGURE: A TYPICAL SPIN PROCESS.
FIGURE: SIDE VIEW OF CURING OVEN (INDIRECT HEATING)
AND COOLING SECTION
GLASS TANK MELTING SODA LIME GLASS
A. THE MELTING CHAMBER CROWN:
B. THE BREAST WALLS AND CHARGING-END:
C. PORTS AND REGENERATOR CHAMBERS:
D. CHECKERS:
E. RIDER ARCHES:
THE FOLLOWING PROPERTIES IN REFRACTORIES TO BE SIGNIFICANT
IN ACHIEVING LONG LIFE:
TANK CROWNS & WALLS
REGENERATOR CROWN, WALLS, PORTS & CHECKERS
THE WEAR MECHANISMS ARE DIVIDED INTO FOUR GROUPS ACCORDING
TO CHECKER ZONES:
REFRACTORIES FOR SODA LIME GLASS TANKS
A. TANK CROWNS & WALLS
B. REGENERATOR PORTS
C. REGENERATION CROWNS
D. REGENERATOR WALLS
E. REGENERATOR CHECKERS
F. INTERMEDIATE CHECKERS
G. BOTTOM CHECKERS
H. RIDER ARCHES & CHECKER SUPPORTS
PROCESS FLOW DIAGRAM FOR GLASS WOOL
BLOCK DIAGRAM OF GLASS WOOL MANUFACTURE
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT & MACHINERY SUPPLIERS (IMPORTED)
COMPLETE GLASS WOOL MFG. PLANT.
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)