NITRILE (NBR) GLOVES MANUFACTURING UNIT

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Gloves are single-use items and should not be washed or reused. Polythene: Thin and have a tendency to tear. They are not an appropriate choice for healthcare settings. Vinyl: Have been shown to be less effective than latex gloves in providing an impermeable barrier against microorganisms.

Disposable medical gloves are available in nitrile, latex and vinyl materials. Any gloves worn by health professionals should be free of powder, sterile, textured and coated for extra protection. Nitrile tends to be the most favored glove material for those working in the healthcare industry.

A disposable glove is commonly made from natural or synthetic rubber that covers the whole hand and is used to protect the wearer against harmful environmental influences and/ or used by caregivers in health care to protect themselves and patients from infections. As the name implies, disposable gloves are designed for single use only and should be disposed immediately after use.

Hand Protection- one of PPE’S

Appropriate selection of gloves is essential to protecting hands. Chemically protective gloves are one of the most important tools to minimize dermal exposures to chemicals in research laboratories. Gloves should only be used under the specific conditions for which they are designed, as no glove is impervious to all chemicals.

It is also important to note that gloves degrade over time, so they should be replaced as necessary to ensure adequate protection. Laboratory personnel should use the information below, and manufacturer compatibility charts (found under useful resources in the above right menu), to choose the type and style of glove.

Choice of gloves

Because the fundamental function of gloves is to protect both the wearer and the patient against the transmission of infectious microorganisms, the most important criterion for selection of gloves for safe use should be barrier performance. With the onset of latex protein allergy affecting certain genetically predisposed individuals, the risk of sensitization and allergy-triggering reactions in these already allergic users should also be considered.

Properly manufactured NR latex gloves are known for their excellent barrier property, high strength, good elasticity, tactile sensitivity, comfort, fit, and durability. This is particularly so with powdered gloves. Over the years, manufacturers of synthetic gloves have attempted to simulate these NR properties. It is not unreasonable to say that today, these properties are still unsurpassed (in full) by any of the synthetic gloves currently manufactured.

Natural rubber latex is the oldest and most familiar material used in disposable gloves. In recent years it has increasingly been supplanted by nitrile and to a lesser extent vinyl gloves, but it remains popular in many uses, especially medical applications.

Natural rubber latex is obtained from the Hevea Brasiliensis tree when it’s bark is tapped. It is a milky fluid comprising 30-40% of rubber hydrocarbon particles suspended in a serum together with a few percent of other non-rubber substances such as proteins, lipids, carbohydrates, sugars and some metals (non-rubber fractions). The remaining major component is water.

Natural rubber latex is obtained from the Hevea Brasiliensis tree when it’s bark is tapped. It is a milky fluid comprising 30-40% of rubber hydrocarbon particles suspended in a serum together with a few percent of other non-rubber substances such as proteins, lipids, carbohydrates, sugars and some metals (non-rubber fractions). The remaining major component is water.

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Description

INTRODUCTION
HAND PROTECTION- ONE OF PPE’S
CHOICE OF GLOVES
PROJECT LOCATION: – VIZAG, AP
MAP
GEOGRAPHY
ECONOMY
TOURIST ATTRACTIONS
CONNECTIVITY
BRIEF HISTORY OF RUBBER
JOSEPH LISTER AND SURGICAL ASEPSIS
THE HISTORY OF DISPOSABLE GLOVES
TODAY
TYPES OF DISPOSABLE GLOVES EXIST
USES & APPLICATION OF THIN NITRILE GLOVES
1) MEDICAL GLOVES
THE BASIC ELEMENTS OF EN455 ARE:
2) INDUSTRIAL, LABORATORY AND PHARMACEUTICAL GLOVES
3), WITH A CATEGORY 2 GLOVE WHICH DOES NOT FALL INTO THE
CATEGORIES 1 OR 3
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES OF RUBBER LATEX GLOVE FILM AFTER
DIPPING MOLD
TYPES OF GLOVES
MEDICAL GLOVES
MEDICAL GLOVES CAN FURTHER BE DIVIDED INTO TWO,
HOUSEHOLD GLOVES
INDUSTRIAL GLOVES
SPECIALITY GLOVES
EMERGENCY SERVICES
POLICE GLOVES
GLOVE PROPERTIES
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND IT’S REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
“SAFE” PROTEIN LEVELS
POWDER-FREE GLOVES
TESTING AND QUALITY CONTROL OF GLOVES
IN-PROCESS TESTING
DIPPED LATEX PRODUCTS
WET-COACERVANT DIPPING
DRY-COACERVANT DIPPING (COAGULANT DIPPING)
HEAT SENSITIZED DIPPING
ELECTRO DEPOSITION
FORMERS
DIPPING TANKS
DIPPING MACHINES
SEQUENCE OF OPERATIONS
GLOVE PRODUCTION & MANUFACTURING
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
LATEX DIPPING
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
GLOVE PACKING
GLOVE STERILIZATION
FINISHED GLOVES
CHLORINATED POWDER FREE GLOVES
POLYMER COATING POWDER FREE GLOVES
LATEX COMPOUND DESIGN FOR DIPPED GOODS
POLYMER:
FILLERS:
SOFTENERS:
STABILISERS:
ANTIOXIDANTS:
VISCOSITY MODIFIERS:
OTHER ADDITIVES
BRIEF ABOUT VULCANIZATION & ACCELERATORS
ACCELERATORS:
RAW MATERIAL
EXAMINATION GLOVES USED IN HEALTHCARE
PROCESS FLOW DIAGRAM
FORMULATION
NR &NBR LATEX
FUTURE DEVELOPMENTS
1) CLEANROOM GLOVES
2) ACCELERATOR FREE GLOVES
3) AQL 0.65
ADVANTAGE & DISADVANTAGE
ADVANTAGE & DISADVANTAGE
THE QUALITY-CONTROL PHASE
MARKET POSITION
RISING HEALTHCARE INVESTMENT ACROSS THE GLOBE WILL PROPEL
PRODUCT PENETRATION
PREVALENCE OF STRINGENT GOVERNMENT REGULATIONS
PRODUCT SEGMENT
FORM SEGMENT REVIEW
KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:
BY PRODUCT
BY FORM
BY APPLICATION
BY DISTRIBUTION CHANNEL
MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
NR LATEX
POLYETHYLENE OXIDE FATTY ALCOHOL
KOH SOLUTION
POLYPHENOL (ANTIOXIDANT DISPERSION)
STYRENATED PHENOL (ANTIOXIDANT DISPERSION)
ZINC OXIDE
SULPHER
ZDEC, ZDBC, TMTD
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
RAW MATERIAL PHOTOGRAPHS
NBR LATEX
KOH SOLUTION
STYRENATED PHENOL
ZINC OXIDE
SULPHER
ZDBC
TMTD

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

1,68,000 Pcs/Day
Land & Building

(4000 sq.mt.)
Plant & Machinery

US$ 914285
Rate of Return

16%
Break Even Point

67%

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