OLEORESIN EXTRACTION PLANT FROM CHILLIS

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Oleoresins are the concentrated liquid form of the spice. They are obtained from spices by extraction with a non-aqueous solvent followed by removal of the solvent by evaporation. This spice derivative has the same character and property of the spice it is obtained from. They reproduce the character of the respective spice and spice oil fully. Spice oleoresins represent the complete flavour profile of the spice. It contains the volatile as well as nonvolatile constituents of spices. Oleoresins can replace whole/ground spices without impairing any flavour and aroma characteristic. Spice oleoresins guarantee superior quality of flavour and aroma. They are complete and balanced, consistent, and standardised. The quality of an oleoresin is typically evaluated on the basis of presence of the active ingredients in desired levels. As these are concentrated extracts, they are typically used as a diluted dispersion plated on a neutral dry carrier or as a diluted blend in a solubilizing medium such as vegetable oil to match the desired strength of the ground spice/herb. All the spices contain essential oils in varying proportions which can be extracted by steam distillation.

The main products in a spice oleoresin plant are oleoresins of chilli, pepper, ginger and turmeric. The co-products are corresponding spice oils, which are widely used in food and pharmaceutical industries. Spent meals of spice powders after oleoresin extraction are by-products and are devoid of essential oils, pungent principles, fixed oils and resinous matter for which the spices are valued. This may be considered for incorporation in animal feed formulations, as spent meal is rich in carbohydrate and cellulose.

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Description

INTRODUCTION

WHY OLEORESINS?

TECHNOLOGY

ADVANTAGES & DISADVANTAGE OF OLEORESINS

THE ADVANTAGES OF OLEORESINS

ADVANTAGES & DISADVANTAGE

ADVANTAGES OF SCFE

ADVANTAGE OF CO2 AS A SOLVENT

RAW MATERIALS

BOTANICAL DESCRIPTION

NUTRITIONAL VALUE OF CHILLI

USES

INDIAN NAME OF SPICES

FOREIGN NAME OF SPICES

INDIAN CHILLI VARIETIES

DIFFERENT VARIETIES

BIRDS EYE CHILLI (DHANI)

BYADAGI (KADDI)

ELLACHIPUR SANNAM-S4 TYPE

GUNTUR SANNAM-S4 TYPE

HINDPUR-S7

JWALA

KANTHARI-WHITE

KASHMIR CHILLI

MADHYA PRADESH G.T.SANNAM

METHODS OF OLEORESIN EXTRACTION

SOLVENT EXTRACTION PROCESS

SUPERCRITICAL FLUID EXTRACTION PROCESS

STEAM DISTILLATION PROCESS

SCF MANUFACTURING PROCESS

SAMPLE PREPARATION

SUPERCRITICAL FLUID EXTRACTION (SFE)

SCF TECHNOLOGY DEVEN SUPERCRITICALS PVT. LTD., INDIA

SPECIAL FEATURES ON OUR SCFE SYSTEM

PLC BASED CONTROL SYSTEM

INSTRUMENTATION

PROPERTIES OF SCF

PHASE DIAGRAM

COMPARISON OF SUPERCRITICAL CO2 FLUID EXTRACTION (SCFE)
AND CHEMICAL EXTRACTION

SFE ADVANTGE OVER OTHER PROCESS

SUPERCRITICAL FLUID EXTRACTION TECHNOLOGY AND ITS APPLICATION
IN FOOD INDUSTRY

PRINCIPLE AND INFLUENCING FACTORS

THE BASIC PRINCIPLE OF SUPERCRITICAL FLUID EXTRACTION

FACTORS INFLUENCING SUPERCRITICAL FLUID EXTRACTION

RAW MATERIALS

SOLUBILITY (TEMPERATURE AND PRESSURE)

APPLICATION STATUS AND PROGRESS

PROPERTIES OF OLEORESIN

PHYSICAL PROPERTIES TO BE CHECKED

EFFECT OF PH STABILITY OF NATURAL OLEORESIN EXTRACTED
BY SUPERCRITICAL CO2

HEAT STABILITY OF OLEORESIN EXTRACTED BY SUPERCRITICAL CO2

TEM OF OLEORESIN NANOPARTICLES EXTRACTED BY SUPERCRITICAL CO2

TEM OF OLEORESIN NANOPARTICLES EXTRACTED BY SUPERCRITICAL CO2

STANDARD CURVE OF OLEORESIN

FT-IR ANALYSIS OF OLEORESIN

PH STABILITY OF NATURAL OLEORESIN EXTRACTED BY SUPERCRITICAL CO2

HEAT STABILITY OF OLEORESIN EXTRACTED BY SUPERCRITICAL CO2

DSC OF NANO OLEORESIN

VARIOUS OLEORESINS & THEIR APPLICATIONS

SOLVENTS

MARKET POTENTIAL

SPICE OILS AND OLEORESINS MARKET SEGMENTATION

INDIA DOMINATES GLOBAL MARKET FOR SPICE OLEORESIN AS DEMAND
FOR NATURAL AGENTS’ SWELLS

SEGMENTATION

KEY PLAYERS

REGIONAL MARKET SUMMARY

GLOBAL OLEORESINS MARKET SHARE (%), BY REGION, 2017

GLOBAL OLEORESINS MARKET, BY PRODUCT

GLOBAL OLEORESINS MARKET, BY RAW MATERIAL

GLOBAL OLEORESINS MARKET, BY APPLICATION

GLOBAL OLEORESINS MARKET, BY REGION

“RISING DEMAND FOR PACKAGED SPICES AND SEASONING IN RESTAURANTS”

“PAPRIKA OLEORESIN HELD OVER ONE THIRD OF THE REVENUE SHARE IN 2015”

“FLAVOR WAS THE LARGEST APPLICATION SEGMENT IN 2015”

“EUROPE HELD OVER ONE-THIRD OF REVENUE SHARE IN 2015”

“FEW COMPANIES HOLD A LARGE MARKET SHARE OF THE OVERALL OUTPUT”

THE GLOBAL OLEORESIN MARKET IS CONCENTRATED IN NATURE WITH FEWER COMPANIES HOLDING A MAJOR SHARE IN THE INDUSTRY. THE GLOBAL INDUSTRY IS EXPECTED TO WITNESS AN INCREASE IN MERGERS, ACQUISITIONS AND STRATEGIC ALLIANCES OVER THE NEXT SEVEN YEARS.

MAJOR COMPANIES INCLUDE UNIVERSAL OLEORESINS, UNGERER & COMPANY,

PLANT LIPIDS, AKAY, SYNTHITE, AVT NATURAL PRODUCTS LTD, INDO WORLD,
PAPRIKA OLEO’S, PARAS PERFUMERS, AMBE GROUP, ASIAN OLEORESIN
COMPANY, CYMBIO PHARMA PVT LTD AND BIOPREX LABS.

OLEORESIN MARKET KEY DEVELOPMENTS

OLEORESIN MARKET MAJOR PLAYERS

EUROPE AN INTERESTING MARKET FOR OLEORESINS

EUROPEAN INDUSTRY INCREASINGLY USES FORMULAS WITH NATURAL
INGREDIENTS

ETHNIC FOODS ARE GAINING POPULARITY

SALT REDUCTION PROVES TO BE A CHALLENGE

REQUIREMENTS MUST OLEORESINS COMPLY WITH TO BE ALLOWED
ON THE EUROPEAN MARKET

QUALITY REQUIREMENTS

COLOUR AND FLAVOR

PURITY

INDIA DOMINATES THE OLEORESIN MARKET

BUYERS SHOW INTEREST IN NATURAL SUBSTITUTES

NEED FOR PRODUCT DISTINCTION

TWO MARKET SEGMENTS FOR OLEORESINS

TARGET IMPORTERS

EXPORTS TO FLAVOURING MANUFACTURERS

END-MARKET PRICES FOR OLEORESINS

VALUE ADDITION BY IMPORTERS

PRICE DEVELOPMENTS FOR SELECTED OLEORESINS, FOURTH QUARTER 2017

LABELLING & PACKAGING REQUIREMENTS

LABELLING

YOUR LABELS MUST INCLUDE

PACKAGING

PLANT & MACHINERY MANUFACTURER

CHILLI SUPPLIERS

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

MACHINERY PHOTOGRAPHS

PRESSURE REGULATING EQUIPMENT

TRIPLEX PLUNGER PUMPS MAX. FLOW RATE OF 600 LTR/HR

CO2 PRESSURE INCREASE FROM 50 BAR TO 300 BAR

CO2 PASSED THROGH SUPER HEATER TO REACH A SUPER CRITICAL STATE

FOOD GRADE STAINLESS STEEL 316/304

SEPARATION OF UTILITY AREA AND CLEQN AREA EQUIPMENT

SCADA SYSTEM WITH ABILITY ADD NEW RECIPES

ACTIVE SYSTEM MONITORING FOR SAFETY AND RELIABILITY USING PRESSSURE GAUGES, PRESSURE TRANDUCERS

ADVANCED INTEGRATED CONTROLS AND COMMUNICATION

SPECIALLY DESIGNED HEAT EXCENGER TO OPTIMIZE DESIGN TEMPERATURE

THE CO2 IN SUPER CRITICAL STATE PASSES THROUGH THE EXTYRACTOR
AND CARRIES WIT IT THE ESSENTIAL OILS AND NATURAL EXTRACTS.

THE CO2 IN THE SEPARATPOR AT LOWER PRESSURE TURNS IN TO A GAS AND THE EXTRACT IS SEPARATED DUE TO THE GAS LIQUID SEPARATION.

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

28480 Ltr/Year

Land and Building

(2500 sq.mt.)

Plant & Machinery

US$ 431429

Rate of Return

39%

Break Even Point

46%