RUBBER POWDER

The project report includes Present Market Position and Expected Future Demand, Market Size, Statistics, Trends, SWOT Analysis and Forecasts. Report provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

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By the application of heat and chemical agents followed by intense mechanical working to ground vulcanized scrap or worn out rubber tires, tubes and waste rubber articles, a substantial regeneration on devulcanisation of the rubber compound to its original plastic state is effected, thus permitting the product to be compounded, processed and revulcanised. There are several types of rubber powder made in different ways. They may be lightly vulcanized and may contain appreciable quantities of anti-agglomerating agents to prevent massing on storage. The trend now-a-days is towards automation in production of rubber goods during handling, mixing and processing. The powder forms of rubber is very easy to be handled. The advantages of powder processing have been recognized and include (a) rapid and inexpensive mixing ; (b) flexibility in compounding. Powder handling equipments are used in plastics industry also; hence those equipments can be utilised for compounding of powdered rubber before actual processing ; thus integration of the two industries can be done without much extra capital outlay.

INTRODUCTION
RAW MATERIALS
PROPERTIES
BASIC FACTS ABOUT TYRES
USES OF WASTE /RECYCLED TYRES
USES AND APPLICATION OF RUBBER GRANULATE AND POWDERS
PROSPECTIVE OF TYRE RECYCLING HISTORICAL PERSPECTIVE
LAND FILLING AND STOCKPILING CIVIL ENGINEERING APPLICATIONS
OVERVIEW OF TYRE RECYCLING
MARKET SURVEY
SO WHAT EXACTLY IS RECLAIM?
PRODUCTION, INSTALLED CAPACITY AND CAPACITY UTILIZATION
OF RUBBER POWDER
APPARENT CONSUMPTION OF RUBBER POWDER
ESTIMATED DEMAND
DEMAND SUPPLY GAP
GLOBAL MARKET POSITION OF TYRE RECYCLING
SIZE REDUCTION TECHNOLOGY TABLE . TYPICAL PRODUCT YIELD FROM SCRAP TYRES
SHREDDING AND GRINDING TECHNOLOGY FOR RUBBER POWDER
SHREDDING AMBIENT GRINDING TECHNOLOGY
SCHEMATIC OF AN AMBIENT SCRAP TYRE RECYCLING SYSTEM.
CRYOGENIC GRINDING TECHNOLOGY SCHEMATIC OF A CRYOGENIC SCRAP TYRE RECYCLING SYSTEM.
MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE
PROCESS FLOW DIAGRAM
STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER
NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER
TYRE MANAGEMENT SYSTEMS
THE RANGE OF TYRE MATERIALS
POST – CONSUMER TYRES ARE VALUABLE RESOURCES
THE GROWING NEED FOR RECYCLED TYRE MATERIALS
ENVIRONMENTAL CONCERN OF TYRE RECYCLING
FEATURES OF TYRE RUBBER POWDER PRODUCTION LINE
FLOW PROCESS OF PROCESSING WASTE TIRE TO RUBBER POWDER
TECHNICAL SPECIFICATION OF MACHINERIES
COMPETITORS IN SOUTHERN AFRICA
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
MANUFACTURERS/SUPPLIERS OF RUBBER POWDER
EXPORTER OF CRUMB RUBBER

APPENDIX – A :

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

4416 Ton/Month

Land & Building

(2.5 Acres) US$ 9.00 Lacs

Plant and Machineries

US$ 7.51 Lacs

Working Capital for 2 Months

US$. 22.16 Lacs

Total Capital Investment

US$ 41.82 Lacs

Rate of Return

43%

Break Even Point

41%