Description
INTRODUCTION
RICE HUSK
CHEMICAL COMPOSITION OF RHA BEFORE AND AFTER BURNING OUT AT700°C FOR 6 H
RAW MATERIALS
COMPOSITION OF RICE HUSK ASH
PRECIPITATED SILICA END-USE APPLICATIONS
USES AND APPLICATION OF PRECIPITATED SILICA
IMPORTANT APPLICATION SECTOR
OTHER SECTORS
APPLICATIONS
1. ADHESIVE:
2. CHAPPALS:
3. CONVEYOR BELT & TRANSMISSION BELT:
4. PVC SHEETS:
5. RAILWAY PADS:
6. RICE ROLLERS AND RUBBER ROLLERS:
7. RUBBER PRODUCTS AND RUBBER HOSES:
8. SILICON TUBES:
PRECIPITATED SILICA IS USED IN SILICON RUBBER FOR FOLLOWING REASONS:
9. RUBBER AND SOLID TYRES:
10. TEXTILE COTS AND APRONS:
NON RUBBER GRADE PRECIPITATED SILICA
APPLICATIONS
PESTICIDES:
PRINTING INK:
TOOTH PASTE AND TOOTH POWDER:
SALT:
COATINGS:
FIRE EXTINGUISHING POWDERS:
ADVANTAGE OF RICE HUSK FOR PRECIPITATED SILICA
SILICA IN RICE HUSK
SPECIFICATION OF PRECIPITATED SILICA
IS SPECIFICATION
PROPERTIES OF RICE HUSK
A. PROPERTIES OF RAW MATERIAL
B. COMPOSITION OF RICE HUS
C. COMPOSITION OF RICE HUSK ASH
MARKET OVERVIEW OF PRECIPITATED SILICA
KEY MARKET TRENDS
INCREASING DEMAND FROM THE BUILDING AND CONSTRUCTION INDUSTRY
THE ASIA-PACIFIC REGION IS EXPECTED TO DOMINATE THE MARKET
INDIAN PRECIPITATED SILICA MARKET
• LOWER ENVIRONMENTAL IMPACT AND EASY ACCESS OF RAW MATERIAL (RICE HUSK ASH)
• SURGING DEMAND FROM END USE INDUSTRIES
• PRESENCE OF SUBSTITUTES AND HARMFUL EFFECTS OF PRECIPITATED SILICA
MANUFACTURING PROCESS OF PRECIPITATED SILICA FROM RICE HUSK ASH (INDIAN INSTITUTE OF SCIENCE PRECIPITATED
SILICA TECHNOLOGY) CGPL PROCESS
DIGESTION
PRECIPITATION
REGENERATION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS IN DETAILS
CALCULATION:
6.4 TON RICE HUSK-> 1.6 TON RHA->1 TON SILICA
FIGURE: PHOTOGRAPHS OF (A) RICE HUSK (B) RICE HUSK ASH (C)
RICE HUSK SILICA POWDER
FIGURE 1 FLOW CHART SHOWING THE PROCESS OF PRECIPITATED
SILICA FROM RICE HUSK ASH
DIGESTION
PRECIPITATION
REGENERATION
FIGURE 2 SHOWS A PHOTOGRAPH OF THE PILOT PLANT FOR
THIS PROCESS.
TYPICAL PROPERTIES OF PRECIPITATED SILICA
PROCESS FOR SILICA PRECIPITATION IN DETAILS
A. DIGESTION:
DIGESTION:
ENERGY
PRECIPITATION:
ENERGY
CONVENTIONAL PROCESS OF EXTRACTION OF SILICA FROM
RICE HUSK ASH
PRECIPITATED SILICA USING RICE HUSK ASH
4.1 DIGESTION
4.2 PRECIPITATION
4.3 REGENERATION
4.4 CALCINATION AND SLAKING
4.1 DIGESTION
4.2 PRECIPITATION
1. SURFACE AREA
2. TAP DENSITY
4.3 REGENERATION
4.4 CALCINATION AND SLAKING
TYPICAL PROPERTIES OF SILICA PRECIPITATED
EXTRACTION METHOD OF SILICA
THE REACTION IS:
THE REACTION IS:
MANUFACTURING PROCESS OF PRECIPITATED SILICA FROM QUART SAND
STEP 1: PRECIPITATION
STEP 2: WASHING
STEP 3: DRYING
STEP 4: FINISHING AND PACKAGING
TYPICAL SILICA MANUFACTURING PROCESS
ALTERNATE PROCESS OF SILICA MANUFACTURE
A. CONVENTIONAL
B. RICE HUSK, SUPERHEATED STEAM
C. RICE HUSK, HF, NH3
D. PROPOSED PROCESS
B. PROCESS DESCRIPTION
C. EXPERIMENTAL PROCEDURE
EXTRACTION OF SILICA FROM RH/RHA
COMBUSTION METHOD
CHEMICAL METHOD
EXTRACTION METHOD OF SILICA FROM RHA
TECHNOLOGY SUPPLIERS FOR PRECIPITATED SILICA FROM RICE HUSK
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)
SUPPLIERS OF PLANT AND MACHINERIES
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF MUFFLE FURNACE
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF MINI BOILER
SUPPLIERS OF INDUSTRIAL DRYERS
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF PACKAGING MACHINE
HORIZONTAL PLATE FILTER PRESS (SPARKLER FILTERS)
SUPPLIERS OF RAW MATERIALS (GLOBAL)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF RICE HUSK
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF SODIUM HYDROXIDE
SUPPLIERS OF CALCIUM HYDROXIDE
SUPPLIERS OF CARBON DIOXIDE GAS
SUPPLIERS OF PACKAGING MATERIALS (HDPE BAGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)