WATER BASED PIGMENT EMULSION MANUFACTURING AND FORMULATION FOR TEXTILE

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Pigment emulsions are dispersed pigment used for textile printing the pastes are processed to obtain excellent dispersion and can be easily stirred into textile binder without further grinding.
Pigment emulsion give high purity of tone and brilliant shades on fabric with suitable binder. These pastes can be inter mixed to get a variety of shades without any difficulty.
The  difference  between dye-stuff chemically fixed  on  the fibre  &  pigment  is  that, in  pigment  printing  the  ultimate fastness  to  rubbing  or  washing is  wholly  dependent  on  the mechanical  adhesion  of  the  pigment to  the  fibre,  which  is obtained  by various method.  Products like egg or blood  albumin which have a tendency to coagulate & become insoluble on  drying, may  bind the pigment sufficiently to give the desired  fastness. By  the use of this product, a slurry of the pigment in water  is incorporated  into  a suitable thickner & albumin is  used  as  a binding agent.
Solvent  soluble  cellulose  derivatives are  also  used  on drying  solvent  evaporates  leaving  cellulose  in  precipitated condition, binding at the same time.
Rubber  latex compound have also been used to  some  extent. Synthetic  resin  have  also been rather  successfully  used  for printing  of pigment.  Solvent soluble resin bind the pigment  to fibre  very  well  so that even metallic  powders  can  be  bound satisfactorily.

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Description

INTRODUCTION
WATER BASED PIGMENT DISPERSION
USES AND APPLICAFTION
ADVANTAGE AND PROPERTIES
OF WATER BASED PIGMENT DISPERSION
TEXTILE PRINTING AND THE ENVIRONMENT
TYPES OF PRINTING INKS
OVERVIEW OF TEXTILE INDUSTRY IN INDIA
TEXTILES EXPORT
PROJECTIONS FOR INDIA IN WORLD EXPORTS
PROJECTIONS FOR DOMESTIC TEXTILES INDUSTRY
STRENGTHS
OPPORTUNITIES
VISION 2024-25
GOVERNMENT OF INDIA INITIATIVES
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
MARKET SURVEY
FORMULATION AND PROCESS OF WATER BASED PIGMENT EMULSION    36
PIGMENT:
1.   THICKENER:
2.   WETTING AGENTS :
3.   DISPERSING AGENT :
4.   ANTI-FOAMING AGENT :
5.   HYGROSCOPIC AGENT :
6.   OXIDIZING & REDUCING AGENT :
7.   CARRIER :  TO DISPERSE DYES
8.   BINDER :
9.   AFTER WASHING AGENT :
10.  MISCELLANEOUS AUXILIARIES :
STARCH PASTE:
PROCESS FLOW DIAGRAM
GENERAL RECIPE FOR PRINTING PASTE (BASED ON
OIL IN WATER EMULSION)
FORMATION OF PIGMENT INK FOR TEXTILE
PIGMENT DISPERSION SELECTION
BINDER SELECTION
CO-SOLVENT AND HUMECTANTS
SURFACTANT SELECTION
RHEOLOGY MODIFIER SELECTION
OTHER MISCELLANEOUS INGREDIENTS SELECTION
PUTTING THEM TOGETHER ± SYNERGIES AMONG ALL THE INGREDIENTS
TEST METHOD FOR PIGMENTED TEXTILE INKS
BASIC PHYSICAL PROPERTIES
INK AND PRINT HEAD INTERACTION PROPERTIES
SHELF LIFETIME PROPERTIES AND ACTUAL JETTING RELIABILITY TESTS
INK AND MEDIA INTERACTION PROPERTIES AND IMAGE QUALITY
DURABILITY AND PERMANENCE OF PRINTED IMAGES
REGULATORY AND SAFETY CONSIDERATIONS
OPTIONAL PRE-AND POST-TREATMENTS FOR PIGMENTED
DIGITAL TEXTILE PRINTING
WHY DEVELOP PIGMENT BASED INKS?
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
CHITOSAN
LABORATORY CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
BALL MILL
JACKETED KETTLE
HIGH SPEED MIXER
LABORATORY EQUIPMENTS
STORAGE VESSEL
BOILER
D.G. SETS

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

Additional information

Plant Capacity

500.00 Kgs/day
Land and Building

(600 Sq.ft)
Plant & Machinery

Rs. 20.00 Lacs
Rate of Return

24%
Break Even Point

66%
profit on sales per year

Rs.21.86 Lacs

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